Transfer Efficiencies & Calculations
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Fax       (937) 698-1247
Transfer Efficiency (% solids transferred from container to part)
Formula 1

  1. Weigh foil (piece enough to cover painted area)
  2. Cover painted areas of part
  3. Time trigger shot
  4. Fold foil and bake for 30 minutes
  5. Take 5 seconds fluid shot- Weigh - Compute
    solids sprayed
  6. Compare weight pickup on foil
Alternate Method

  1. Weigh pot and unpainted parts
  2. Spray parts / dry parts
  3. Re-weigh parts and pot
  4. Compute solids used versus solids deposited on
    parts
CPS
 FISHER
#1
 FISHER
#2
 FORD
#3
 FORD
#4
 ZAHN
#1
 ZAHN
#2
 ZAHN
#3
 ZAHN
#4
                 
10
 20
     5
 30
 16
    
15
 25
     8
 34
 17
    
20
 30
 15
 12
 10
 37
 18
    
25
 35
 17
 15
 12
 41
 19
    
30
 39
 18
 19
 14
 44
 20
    
40
 50
 21
 25
 18
 52
 22
    
50
   24
 29
 22
 60
 24
    
60
   29
 33
 25
 68
 27
    
70
   33
 36
 28
   30
    
80
   39
 41
 31
   34
    
90
   44
 45
 32
   37
 10
  
100
   50
 50
 34
   41
 12
 10
120
   62
 58
 41
   49
 14
 11
140
     66
 45
   58
 16
 13
150
     70
 48
   62
 17
 13
160
       50
   66
 18
 14
180
       54
   74
 20
 16
200
       58
   82
 23
 17
220
       62
     25
 18
240
       65
     27
 20
260
       68
     30
 21
280
       70
     32
 22
450
             46
 30
PAINT COST PER PART  
  1. DETERMINE SQ. FOOTAGE OF PART
    BY MEASUREMENT OR CAD
  2. DETERMINE COVERAGE WITH
    FORMULA 1602 SQ. FT. DIVIDED
    BY DRY ML. THICKNESS X VOL.
    SOLIDS (DECIMAL) X TRANSFER
    EFFICIENCY = SQ. FT. COVERAGE 1
    GAL. OF PAINT
  3. $ PER PART = SQ. FT. PER PART X
    $ PER GALLON DIVIDED BY SQ. FT.
    PER GALLON